Basic Info.
Cooling Way
Water Cooling
Frequency Range
High Frequency
Brand of Control System
Semikron, Ixys or IR Silicon Controled
Electrode
Roller Electrode
Welding Wheel Manner
Transverse
Igital Circuit Control
Intelligent Microcomputer Control Welding System
Product Description
Product Description
HWASHI Customized 380V Double Station Circular Seam Welding Machine and Leakage Proof Test
1. Power Source 2: Adopt medium frequency inverter welding source. Single power source is 250KVA. Duty cycle rate reaches 50%. The three-phase power supply is under rectifying through a special inverter and converted to1000Hz AC voltage and then be transmitted to a medium frequency transformer to be rectified so as to provide DC welding current. Compare with general AC pulse power supply, this kind of power source could be fast and precisely adjusted. Small impact to the power grid and lower requirement for the power grid compare with the single-phase welder of the same capacity.
2. Welding Wheel Driving System: design to use three-phase motor with transmission device to drive the upper wheel. The upper and lower welding wheel pressing device friction will drive the welding work piece to rotate. The rotating speed can be step less adjusted via frequency converter.
3. Electric Conduction System: Adopt the traditional silver tile conduction device. Large transmission friction and contact resistance. Weak conductivity and high maintenance cost. The conduction device adopts the Germany technology. Use the mercury as the conducting medium and special air locking as the connection for transmission shaft and base. Good transmission performance and conductivity. Effectively prevent the tedious maintenance of transmission methods. Welding wheel adopts the alloy copper product from Japan which is of high rigidity and good conductivity.
4. Welding Electrode: It adopts embedded electrode with superior conductive performance red copper on electric conduction position. It adopts high hardness Beryllium copper cobalt for the welding electrode. Welding wheel diameter can be designed according to welding position ranging from 200mm to 250mm.
Welding Method of The Seam Welding MachineAdopt standardized welding electrode. Special electrode molds and welding methods can also be customized according to the product specification.Features of The Seam Welding Machine
1. seam welding machine use the roller electrode to replace the cylindrical electrode of spot welding.
2. It will generate weld nuggets which will overlap with each other so as to achieve welding effect.
3. AC pulse current or amplitude modulation current will be adopted, but three (single)-phase rectification, medium frequency and high frequency DC are also available.
4. According to different overlap of the melting cores, it could be divided into roll spot welding and air-tight seam welding.
5. There exist three stages in the forming process of welding spots: pressurization, heating fusing and cooling crystallization like spot welding.6. The welding wheel can be operated in both horizontal and vertical directions.
7. The transformer and the welding wheel adopt the forced water cooling circulation system, which has a high load duration and achieves Continuous and stable welding. Model | WL-FS-75K | WL-FS-100 | WL-FS-125 | WL-FS-160 | WL-FS-200 | WL-FS-250 |
Rated Capacity KVA | 75 | 100 | 125 | 160 | 200 | 250 |
Voltage V | 380*2 | 380*2 | 380*2 | 380*2 | 380*2 | 380*2 |
Duty Cycle Rate% | 50 | 50 | 50 | 50 | 50 | 50 |
No Load Voltage V | 1.08-7.02 | 1.12-7.38 | 1.26-8 | 1.3-8.5 | 2.2-9.0 | 1.3-9.7 |
Max. Welding Thickness mm | 1.2+1.2 | 1.5+1.5 | 1.8+1.8 | 2+2 | 2.5+2.5 | 2.5+3 |
Upper Wheel Stroke mm | 20-80 | 20-80 | 30-100 | 30-100 | 30-100 | 30-100 |
Welding Speed m/min | 0.6-4 | 0.5-3.2 | 0.5-2.8 | 0.5-1.5 | 0.5-1.2 | 0.5-1.2 |
Max. Pressure KN | 6.3 | 6.3 | 8.6 | 8.6 | 8.6 | 8.6 |
Compressed Air Mpa | 0.5 | 0.5 | 0.6 | 0.6 | 0.6 | 0.6 |
Cooling Water Consumption L/h | 820 | 960 | 1080 | 1080 | 1080 | 1080 |
Woven Wire Mesh Filter Cartridge Applications
Woven wire mesh filter cartridge is widely used in petroleum, chemistry, metallurgy, machine, medicine, automobile industries for distillation, absorption, evaporation and filtration processes, so as to eliminate the impurities and foam mixed in the gas and liquid.
1.Filtration of air: air filters, vacuum filters, filtration of corrosive gases, etc.
2.Filtration of liquid: ceramics polluted water cleaning, beverage, disposal of sewage water, filtration of corrosive liquids, beer brewing filter, etc. 3.Filtration of solid: glass, coal, food processing industry, cosmetics, fluidised beds, etc.
4.Filtration of oil: oil refining, hydraulic oil, oilfield pipelines, etc.
5.Filtration of other fields: textile industry, insulation industry, automotive industry, chemical industry, metallurgy, medicine making, electronic field, etc.
We can provide customized service for you. Our engineers will discuss the specific welding requirement with you and come out with the suitable technical proposal based on your samples or drawings.
Application Industry of The Seam Welding Machine
Suitable for the welding of sheet, barrel body, box and sealed thin-wall container with different material, such as carbon steel, stainless steel, titanium, nickel and other materials. For fuel tank of automobile, damper of motorcycle, detector of temperature controller, nickel strap of battery, oil heater, power capacitor, sieve iron basket, water pump manufacturing, tin making, coopery industry, etc.Factory & Certificate
Packing & Delivery
Service Team & feedback
Professional Team
Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people. We have a professional team of experts with rich experience in electrical engineering, mechanical design and welding technology.
Since its establishment 22 years ago, hwashi technology has traveled to all corners of the world, participated in more than 100 exhibitions and served more than 8,000 customers
FAQ
Q1: What is the price of your machine? Answer: our machines are customized for your requirements. If you want to get the appropriate price, please provide us the following information. * The material and thickness of your product * The minimum and maximum size of your product * The welding position of your products * The automation level that you want to achieve * It would be better if you can provide us the detailed product drawings so our engineer can come out with the suitable technical proposal and price for you.
Q2: What is the warranty period of your machine? Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period, there will be extra cost.
Q3: What if my machine damaged doing the warranty period? Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.
Q4: What is the delivery time of your machine? Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then we can shape the machine with the seven days after receiving your payment. If you need the Customized machine, normally it would take about 30-90 days to complete the machine.
Q5: Can we send the sample to you for welding test? Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos after the testing. If you need, we can also send the samples back to your country so you can check the welding quality by yourself before ordering the machine.
Q6: Can you provide us the machine drawings and technical proposal? Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out with the suitable Technical proposal with the basic machine concept drawings to you. Be size after you placing the order we will send you the more detailed design drawings of the machine to you for confirmation. Only after you confirming the drawings then we will start the manufacturing process.
Q7: What's your payment terms? Answer: we can accept the following payment terms: T/T, L/C, Western Union,Made in China trade assurance. (we prefer you to choose the ****** trade assurance order. If you are not satisfied with the machine that you order, or we delay the shipping time, then you can apply the complaint on . )
Q8: How can we install the machine? Answer: for some simple machines we will provide you the english operation manual, the operation video and also we will provide you the online guidance and training to your engineer so you can set up the machine easily. For some complicated machines, we will send engineer to your country to help installation and training. But there will be extra cost for Engineer, including the salary, visa cost, round-trip ticket cost, and accommodation fee will be covered by the buyer.
Address:
Hongtian Village, Huiyang District, Huizhou City, Huizhou, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 10012
Company Introduction:
HWASHI was founded in 2001 and known as an expert of automatic resistance welding equipment and industrial robots, Hwashi serves customers across a diverse range of market segments. Our service is not limited to the development, manufacture and supply of welding machines and industrial robotic arms, our team of specialists offers professional support global for customers by providing reliable solutions that are comprehensive to cater to their application needs.
Our portfolio covers a wide variety of resistance welding machines such as spot welder, seam welder, butt welder and projection welder, and industrial robots like welding robot and palletizing robot. We currently have two large production bases that are located in Huizhou Guangdong and Gaoan Jiangxi respectively, with a total area of 50, 000 square meters. Our team of specialists consists of more than 40 engineers who have worked in the industry for over 10 years.
We do not consider ourselves as a resistance welding machine manufacturer or an industrial robot supplier, but far more as a solution provider, especially offering automatic welding lines or robotic cells tailored to customer's specific production needs. Verified during last 20 years of activity, our welding equipment and robotic arms have demonstrated their performance in a huge variety of industrial sectors such as home appliances, kitchen utensils, wires & cables, lighting fixtures, metal hardware, electronics, and automotive parts.
We have been honored with over 70 invention patents thanks to the constant innovation and intensive R&D over the years. Today, our products including industrial robots, automatic welding lines, spot welding machines and other resistance welders have been exported to more than 80 countries and regions all over the world, with an annual sales volume of over 25 million US dollars. The reliable performance of our machines is particularly appreciated by many international renowned companies. We would be delighted to have the opportunity to earn your trust and provide you with the best solution and service available.