The seam (roll) welding special machine is the evolution of spot welder. It uses the roller electrode to replace the cylindrical electrode of spot welding and as the welding work piece moves between the rolling plates, the seal welding will generate weld nuggets which will overlap with each other so as to achieve welding effect. AC pulse current will be adopted. Roll welding is widely applied to light gauge welding of sealed container of oil drum, can, heating radiator, airplane and fuel tank, rocket and missile.
Features
1. This machine is of reasonable design, beautiful appearance, stable welding performance.
2. It adopts intelligent micro-computer controller which can set different kinds of welding specification. Multi-segment electrification method has the functions of soft start welding and ending welding.It adopts subprime constant current feedback control mode which will do auto compensation when the voltage is unsteady in order to ensure the stable welding current.
3. It adopts high power welding transformer with all-round water cooling, which can complete different kinds of product's welding efficiently to guarantee welding quality.
4. This welding machine is widely applied to various kinds of stainless steel products and it can achieve multifunction usage.
Machine Composition:
Main Body:Adopt the reinforced special designed steel structure as the main body. Vertical structure, powerful and stable intensity and this machine is equipped with slide way and all-directions water device. The bottom welding electrode is used to fix the cylinder so as to help fixing the mould and welding.
Power Source: It can adopt AC or medium frequency DC resistance welding special transformer energy as welding power supply. Executed standard is GB/15578-2008, magnetic permeability of forced temperature control water cooling silicon steel sheet is above 1200GS, special water cooling and subprime loop, ensuring constant and powerful welding current, providing guarantee for high quality welding spot.
Welding Control System: Adopt the intelligent microcomputer quick response touch controller, all-digital control, simple and clear operational interface. Automatic testing and compensation which could guarantee the situation that the machine will be at work only when the current value is in the preset data so as to ensure the stability of welding effect and effective prevention of undesirable phenomena like loose welding and cold joint. The features of quick response and high precision of control may help you obtain high quality of welding spots.
Welding Electrode: It adopts embedded electrode with superior conductive performance red copper on electric conduction position. It adopts high hardness Beryllium copper cobalt for the welding electrode. Welding wheel diameter can be designed according to weld position ranging from 100mm to 300mm.
Rotating Feeder: Adopt high-power electric motor as the driving force. The rotating speed is controlled by the speed cut press box and frequency transducer. Powerful capacity, easy and convenient adjustment.
Electric Conduction System: Adopt the traditional silver tile conduction device. Large transmission friction and contact resistance. Weak conductivity and high maintenance cost. The conduction device adopts the Germany technology. Use the mercury as the conducting medium and special air locking as the connection for transmission shaft and base. Good transmission performance and conductivity. Effectively prevent the tedious maintenance of transmission methods. Welding wheel adopts the alloy copper product from Japan which is of high rigidity and good conductivity.
Cooling Method: Adopt recycle cooling water system which is equipped with cooling water filter, shunt to ensure the temperature of large current heating parts like transformer, silicon controlled, electrode holder and electrode will not rise out of limits after continuous working for 20 hours. The machine is also equipped with temperature control warning device.
Welding Start: Adopt pedal start mode. Convenient operation.
Easy to dismantle, install and maintain the whole machine and electrode. The signs of circuit, gas circuit and water way are clear and explicit. The arrangement of wire is in order and good looking.
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