Hwashi Welding Robot for Motorcycle Fuel Tank Automatic Welding

• Customization: Available
• Selling Units: Single Item
• Machine Typeo: Welding Manipulator
• Rated Capacity: Customized)
• Rated Duty Cycle: 50-100%
• Weight (Kg): 280
• Single Package Size: 60X65X65.Cm
• Supply Ability: 20 Set/Sets Per Month
• Weight: 650kg (Net Weight)
• Voltage: 220V/380V/415V/440V
• Moving Radius: 893mm
• Condition: New
• Current: Customized)
• Serve Life: 8-10 Years
• Other: CNC Industrial Welding Robot
• Max Speed: 270/S
• Transport Package: Wooden Packaging
• Production Capacity: 20 Set/Sets Per Month

Product Description

Product Description

Hwashi Welding Robot for Motorcycle Fuel Tank Automatic Welding

Solutions
1. The complete welding robot system includes one set of HS-R6-08 1.4m arm length robot, 1 set of 350A MIG welding machine, 1 set of automatic anti-collision welding gun, 2 sets of double-axis vertical and horizontal rotation positioner, 1 set of welding gun cleaner, and 2 sets of welding fixtures, etc.
2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.
3. Automatic welding is carried out by a six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product. According to the requirements of production efficiency, two sets of positioners are designed, one for loading and unloading of the workpiece, and the other for welding.

Workflow
1) Manual loading of the workpiece to the fixture in Station 1 fixed table;
2) Start welding;
3) The robot and welding machine will do welding on the workpiece according to the presetting program;
4) Welding completed;
5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work alternately.
6) Cycle working

Machine list
1. Positioner, manual loading;
2. Cylinder for clamping the product;
3. Cylinder to turn over the fixture;
4. Robot automatic welding;
5. Manual unloading the product;
6. Welding gun cleaner device

Project Background
Motorcycle Fuel Tank Welding Robot Unit (Applied in one of the fuel tank company in Bulgaria)

 

Customer Requirement

1.Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.
2.Workpiece material: iron steel, wall thickness: 0.8-1.2mm; Volume: 5L, 7L, 10L etc.
3.The workpiece should be welded alternately on both sides and request to reduce the deformation. The flatness of the workpiece should be +/-1mm.

                                                                           Welding Effect

 

 

Robot Welding Processes

HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.

Provide different types of welding positioner 

1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.
2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.
3. By turning the workpiece fixed on the worktable to the required welding angle.

Provide the 7th axis of the customized machine 

1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.
2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.
3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.
4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.

Robot Integration 

In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.

Robot Cases and Welding Sample

Welding Robot Applications 

Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect

 

Application and samples

 

We can provide customized service for you. Our engineers will discuss the specific welding requirement with you and come out withthe suitable technical proposal based on your samples or drawings.

Factory & Certificate

HWASHI 22 years+ experience welding solutions expert

 

Guangdong Hwashi Technology Inc. which was established in 2001, is located in Huizhou, Guangdong province in China. We are the high-tech enterprise which is specialized in developing, manufacturing, and selling of resistance welding machine, automatic welding machine and industrial robot station. We have total two manufacturing plants covering an area about 60000 square meters.There are about 200 staffs in Hwashi, and among which there are more than 20 mechanical and electrical engineers. Most of our engineers got more than 10 years experience in welding industry. Until now, we got more than 70 patents regarding the welding machine projects. Our machines have been exported to more than 70 counrties in the world. And we have local distributor in Russia, Turkey, Romania, Saudi Arabia, Malaysia, Indonesia, India, and USA, etc. who will provide you professional pre-sales and after-sales service in local.

Certifications

We have passed the international certifications such as CE  certification, ISO 9001quality management system certification,  enterprise certification and design patents.

After-sales service & Customer visiting

1.spot welding machine 1 years warranty except consumable parts
2.Plenty of technical support online is available
3.Quick Back-up Parts Available&Technical Assistance
4."Training Video","Instruction Book",and"Operation Manual"will be offered

Packing & Delivery

 

Acceptable Delivery Terms  EXW, FOB, C&F, CIF, DDU, DDP Quality Control  Strictly control all aspects of incoming materials, processing, assembly, commissioning, testing, packaging and shipping to ensure the performance and quality of welding products. Professional Package  1. Whole film packaging machine; 2. Anti-collision package edge; 3. Wooden box and pallets with iron binding belt.

Service Team& feedback

Professional Team

Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people. We have a professional team of experts with rich experience in electrical engineering, mechanical design and welding technology.

 

Since its establishment 22 years ago, hwashi technology has traveled to all corners of the world, participated in more than 100 exhibitions and served more than 8,000 customers

FAQ

Q1: What is the price of your machine?
Answer:  our machines are customized for your requirements. If you want to get the appropriate price, please provide us the following information.

* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product drawings so our engineer can come out with the suitable
technical proposal and price for you.

Q2: What is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period, there will be extra cost.

Q3: What if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.

Q4: What is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then we can shape the machine with the seven days after receiving your payment. If you need the Customized machine, normally it would take about 30-90 days to complete the machine.

Q5: Can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos after the testing. If you need, we can also send the samples back to your country so you can check the welding quality by yourself before ordering the machine.

Q6: Can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out with the suitable
technical proposal with the basic machine concept drawings to you. Be size after you placing the order we will send you the more detailed design drawings of the machine to you for confirmation. Only after you confirming the drawings then we will start the manufacturing process.

Q7: What's your payment terms?
Answer: we can accept the following payment terms: T/T, L/C, Western Union,  trade assurance. (we prefer you to choose the  trade assurance order. If you are not satisfied with the machine that you order, or we delay the shipping time, then you can apply the complaint on . )

Q8: How can we install the machine?
Answer: for some simple machines we will provide you the english operation manual, the operation video and also we will provide you the online guidance and training to your engineer so you can set up the machine easily. For some complicated machines, we will send engineer to your country to help installation and training. But there will be extra cost for Engineer, including the salary,visa cost, round-trip ticket cost, and accommodation fee will be covered by the buyer.