HWASHI welding robot is compact, with small size, which is a dedicated arc welding robot. This robot equipped with international Brands welding power, can achieve a stable welding, access to high-precision welding path, shorten the welding cycle, with high repeat positioning accuracy, fast running, welding process stability, high consistency of the weld, and can shorten the product replacement cycle, The corresponding equipment investment. Widely used in automotive and accessories, motorcycles and accessories, engineering machinery and other metal welding field.
The process is suitable for materials and components that are to be welded at high speed with a narrow weld seam and low thermal distortion. As a result, laser welding is used for high-precision applications in a wide range of industries, including the automotive, aerospace and medical sectors.
1. Improve the labor intensity of workers, can work in harmful environment.
2. Shorten the production preparation cycle, reduce enterprise investment.
3. Stabilize and improve the welding quality of work pieces.
4. Reduced requirements for workers to operate skills.
5. Simple operation, convenient for users.
Project Background
Aluminium Sheet MIG Welding Robot Unit (Applied in one of the aluminium panel company in Dongguan, China)
Customer Requirement
1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.
2. Workpiece material: aluminium sheet, wall thickness: 1-2mm; Size: 500x350mm
3. The workpiece should be welded on one side and request to reduce the deformation. The flatness of the workpiece should be +/-1mm.
Welding Effect
Solutions
1. The complete welding robot system includes 2 sets of HS-R6-08 1.4m arm length robot, 2 sets of 400A Aluminium MIG welding machine, 2 sets of automatic anti-collision welding gun, 1 set of fixed table and fixture, 1 set of welding gun cleaner, etc.
2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.
3. Automatic welding is carried out by a six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product
Application Effect
1. The double-station positioner layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;
2. The positioner realizes the workpiece clamping at one time, and automatically realizes the alternating welding of the four corners of product, the deformation is effectively controlled.
3. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What's more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.
4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;
5. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.
According to the product requirement, the machine will be designed as follows
1. Positioner, manual loading;
2. Cylinder for clamping the product;
3. automatic positioner to turn over the fixture;
4. Robot automatic welding;
5. Manual unloading the product;
6. Welding gun cleaner device
MAIN FEATURES
1. Welding system: Panasonic MIG or TIG welding machine with automatic wire feeding system, laser welding machine and resistance spot welding machine. Stable performance.
2. Automatic alarm system: if any problem on the wire feeding or gas supply and so on, the welding robot will alarm and the welding will stop until you clear the alarm.
3. Welding gun system: famous brand TBI welding gun.
4. Welding gun cleaning and wire cutting system: TBI brand.
5. Working station positioner: It is designed with two sets of working table. Single table could achieve 360° rotation which is suitable for multi-angle welding. Two sets of positioner system could achieve 180°rotation through spindle motor. It could achieve alternative use so as to increase efficiency.
6. Work piece clamping system: the cylinders will push and clamp the work piece. Balanced and stable clamping force.
7. Arc light baffle: cylinder pushes automatic rotation. Use for preventing light pollution during working process.
8. Start control panel system: Manual/Automatic button platform with portable structure. Convenient for operation.
Audited Supplier 
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