Basic Info.
Selling Units
Single Item
Machine Typeo
Welding Manipulator
Rated Capacity
Customized)
Single Package Size
60X65X65.Cm
Supply Ability
20 Set/Sets Per Month
Weight
650kg (Net Weight)
Voltage
220V/380V/415V/440V
Other
CNC Industrial Welding Robot
Transport Package
Wooden Packaging
Product Description
Product Description
HWASHI Galvanized Steel Big Rubbish Bin Welding Robotic Arm Configure Laser Seam Tracking System
Laser welding is a joining process with a focused laser beam which is used in many industries due to its high precision. The energy for welding is generated by a high-performance laser. In robotic applications, the high-energy laser beam is usually guided by means of flexible optical fibers to the processing location. Here, the laser power is focused on a small focal spot with the aid of optics. The resulting high energy density melts the workpiece and welds the components. The process is suitable for materials and components that are to be welded at high speed with a narrow weld seam and low thermal distortion. As a result, laser welding is used for high-precision applications in a wide range of industries, including the automotive, aerospace and medical sectors.
The process is suitable for materials and components that are to be welded at high speed with a narrow weld seam and low thermal distortion. As a result, laser welding is used for high-precision applications in a wide range of industries, including the automotive, aerospace and medical sectors.
Feature
1. Improve the labor intensity of workers, can work in harmful environment.
2. Shorten the production preparation cycle, reduce enterprise investment.
3. Stabilize and improve the welding quality of work pieces.
4. Reduced requirements for workers to operate skills.
5. Simple operation, convenient for users.
Project Background
Galvanized Steel Big Rubbish Bin Welding Robot Unit (Applied in one of the garbage truck manufacturer plant in Saudi Arabia)
Customer Requirement
1. Use robot to replace labor force for welding. Manual loading and unloading of product. One time fixing of the product onto the fixture.
2. Workpiece material: galvanized steel or aluminium, wall thickness: 2mm; Size: 1600x1100x1000mm
3. The workpiece should be welded from the inner curve seam to the outer curve seam. The top four edges should also be welding. The product tolerance is about 5mm.
4. The customer need the famous brand welding robot to ensure the welding quality.
5. Customer will do spot welding on the product first, then put it to the positioner to do welding.
Solutions
1. The complete welding robot system includes 1 set of Japan Fanuc 2m arm length robot, 1 set of SAF MIG welder from France, 1 set of laser seam tracking system from Canada Servo Robot, 1 set of automatic anti-collision welding gun, 2 sets of one-axis vertical rotation positioner, 1 set of welding gun cleaner, etc.
2. In order to guarantee the stability and consistency of welding quality, we suggest to equip with welding gun cleaner device.
3. Automatic welding is carried out by the six-axis robot MIG welder. The cylinders or fast clamps are used to fix the position of the product with the lever principle to ensure the positioning requirements of automatic welding of the robot, so as to ensure that it can be welded to each part of the product. According to the requirements of production efficiency, two sets of one axis positioner are designed, one for loading and unloading of the workpiece, one for welding.
Application Effect
1. The laser welding seam tracking system helps to solve the problem caused by the inconsistent welding seam. It helps the robot to find the correct welding position and then to make the welding happen.
2. The double-station positioner layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;
3. The positioner realizes the workpiece clamping at one time, and automatically realizes the alternating welding of the four corners of product, the deformation is effectively controlled.
4. This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What's more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.
5. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;
6. It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.
Robot Welding Processes
HWASHI robots provide maximum workina range and canbe installed from multiple andles to improve the flexibility of the system, The mechanical arm can instal various types of welding torches. arious welding power sources can be matched to meet diferent weldingrequirements and realize various welding processes.
Provide different types of welding positioner
1. it can work in coordination with the robot to ensure constant welding speed and attitude and provide higher welding quality.
2. Use imported servo motor with high precision reducer, high rotary accuracy, accurate positioning, and strong bearing capacity.
3. By turning the workpiece fixed on the worktable to the required welding angle.
Provide the 7th axis of the customized machine
1. Increase the working range of the robot to solve the disadvantages of limited working range caused by limited movement range of the robot.
2. Robot slide rail installation: the robot can walk alone or walk with matching welding power supply and robot control cabinet as a whole according to the on-site working conditions of customers.
3. Special protective mechanism to prevent welding spatter or dust in the air which will cause bad impact of precision parts.
4. In order to adapt to the different conditions of different customers, be able to do different configuration and installation for customer.
Robot Integration
In addition to HWASHI robot systems, we can also integrate with international brands of robot to provide complete welding robot solutions.
Robot Cases and Welding Sample
Welding Robot Applications
Welding robot can weld iron, stainless steel, galvanized pipes, plates, wires, tubes, and small and large workpieces can be robotically welded with good and beautiful welding effect
Application and samples
We can provide customized service for you. Our engineers will discuss the specific welding requirement with you and come out withthe suitable technical proposal based on your samples or drawings.
Factory & Certificate
HWASHI 22 years+ experience welding solutions expert
Guangdong Hwashi Technology Inc. which was established in 2001, is located in Huizhou, Guangdong province in China. We are the high-tech enterprise which is specialized in developing, manufacturing, and selling of resistance welding machine, automatic welding machine and industrial robot station. We have total two manufacturing plants covering an area about 60000 square meters.There are about 200 staffs in Hwashi, and among which there are more than 20 mechanical and electrical engineers. Most of our engineers got more than 10 years experience in welding industry. Until now, we got more than 70 patents regarding the welding machine projects. Our machines have been exported to more than 70 counrties in the world. And we have local distributor in Russia, Turkey, Romania, Saudi Arabia, Malaysia, Indonesia, India, and USA, etc. who will provide you professional pre-sales and after-sales service in local.
Certifications
We have passed the international certifications such as CE certification, ISO 9001quality management system certification, enterprise certification and design patents.
After-sales service & Customer visiting
1.spot welding machine 1 years warranty except consumable parts
2.Plenty of technical support online is available
3.Quick Back-up Parts Available&Technical Assistance
4."Training Video","Instruction Book",and"Operation Manual"will be offered
Packing & Delivery
Acceptable Delivery Terms EXW, FOB, C&F, CIF, DDU, DDP Quality Control Strictly control all aspects of incoming materials, processing, assembly, commissioning, testing, packaging and shipping to ensure the performance and quality of welding products. Professional Package 1. Whole film packaging machine; 2. Anti-collision package edge; 3. Wooden box and pallets with iron binding belt.
Service Team& feedback
Professional Team
Over the years, Hwashi has cultivated a large number of talented, dedicated and innovative Hwashi people. We have a professional team of experts with rich experience in electrical engineering, mechanical design and welding technology.
Since its establishment 22 years ago, hwashi technology has traveled to all corners of the world, participated in more than 100 exhibitions and served more than 8,000 customers
FAQ
Q1: What is the price of your machine?
Answer: our machines are customized for your requirements. If you want to get the appropriate price, please provide us the following information.
* The material and thickness of your product
* The minimum and maximum size of your product
* The welding position of your products
* The automation level that you want to achieve
* It would be better if you can provide us the detailed product drawings so our engineer can come out with the suitable
technical proposal and price for you.
Q2: What is the warranty period of your machine?
Answer: our standard warranty period is one year after shipment. If you want to extend the warranty period, there will be extra cost.
Q3: What if my machine damaged doing the warranty period?
Answer: firstly, our engineer will help you to diagnose the problem via online guidance. if any parts damaged during the warranty period, we will send the parts to you for replacement free of charge. If you can not fix he problem by replacement of the new parts, we will send engineer to your factory to help fixing the machine.
Q4: What is the delivery time of your machine?
Answer: it depends on the complexity of your machine. Most of our standard machine we got in stock, then we can shape the machine with the seven days after receiving your payment. If you need the Customized machine, normally it would take about 30-90 days to complete the machine.
Q5: Can we send the sample to you for welding test?
Answer: yes. You can send us the samples for welding test and we will send you the pictures and videos after the testing. If you need, we can also send the samples back to your country so you can check the welding quality by yourself before ordering the machine.
Q6: Can you provide us the machine drawings and technical proposal?
Answer: yes. After receiving your detailed requirement and product drawings, our engineer will come out with the suitable
technical proposal with the basic machine concept drawings to you. Be size after you placing the order we will send you the more detailed design drawings of the machine to you for confirmation. Only after you confirming the drawings then we will start the manufacturing process.
Q7: What's your payment terms?
Answer: we can accept the following payment terms: T/T, L/C, Western Union, trade assurance. (we prefer you to choose the trade assurance order. If you are not satisfied with the machine that you order, or we delay the shipping time, then you can apply the complaint on . )
Q8: How can we install the machine?
Answer: for some simple machines we will provide you the english operation manual, the operation video and also we will provide you the online guidance and training to your engineer so you can set up the machine easily. For some complicated machines, we will send engineer to your country to help installation and training. But there will be extra cost for Engineer, including the salary,visa cost, round-trip ticket cost, and accommodation fee will be covered by the buyer.
Address:
Hongtian Village, Huiyang District, Huizhou City, Huizhou, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 10012
Company Introduction:
HWASHI was founded in 2001 and known as an expert of automatic resistance welding equipment and industrial robots, Hwashi serves customers across a diverse range of market segments. Our service is not limited to the development, manufacture and supply of welding machines and industrial robotic arms, our team of specialists offers professional support global for customers by providing reliable solutions that are comprehensive to cater to their application needs.
Our portfolio covers a wide variety of resistance welding machines such as spot welder, seam welder, butt welder and projection welder, and industrial robots like welding robot and palletizing robot. We currently have two large production bases that are located in Huizhou Guangdong and Gaoan Jiangxi respectively, with a total area of 50, 000 square meters. Our team of specialists consists of more than 40 engineers who have worked in the industry for over 10 years.
We do not consider ourselves as a resistance welding machine manufacturer or an industrial robot supplier, but far more as a solution provider, especially offering automatic welding lines or robotic cells tailored to customer's specific production needs. Verified during last 20 years of activity, our welding equipment and robotic arms have demonstrated their performance in a huge variety of industrial sectors such as home appliances, kitchen utensils, wires & cables, lighting fixtures, metal hardware, electronics, and automotive parts.
We have been honored with over 70 invention patents thanks to the constant innovation and intensive R&D over the years. Today, our products including industrial robots, automatic welding lines, spot welding machines and other resistance welders have been exported to more than 80 countries and regions all over the world, with an annual sales volume of over 25 million US dollars. The reliable performance of our machines is particularly appreciated by many international renowned companies. We would be delighted to have the opportunity to earn your trust and provide you with the best solution and service available.
